Automation Systems Engineer (P.E.) specializing in capital equipment, robotics, and multi-station automation systems.
Brought in by companies before system build—or when systems aren’t performing—to define architecture, reduce risk, and ensure real-world performance.
Most of my engagements begin with a paid engineering consultation to review system architecture, risks, and manufacturability before fabrication.
This early review helps identify design issues, simplify system complexity, and avoid costly rework during build and integration.
I typically work on:
automation system architecture and layout definition
robotic cells and machine tending
capital equipment design
troubleshooting underperforming automation systems
I am frequently engaged prior to system build to reduce technical risk and improve performance outcomes.
I am a licensed Professional Mechanical Engineer (P.E.) with over 20 years of experience designing production-ready industrial machinery, automation systems, and complex assemblies, primarily using SolidWorks.
Most of my engagements begin with a paid engineering consultation to review the problem, risks, and system architecture before moving into design work.
I work with clients who need more than drawings—they need sound engineering judgment, manufacturable designs, and systems that perform reliably in the real world. My background spans concept development through detailed design, vendor coordination, fabrication, installation, and production support.
I have led and contributed to high-impact equipment programs with leading machine builders and industrial organizations, including ATS Automation, ACRO Automation, DISA Group, Ixmation, and ITW. My work has supported industries ranging from automated assembly and materials handling to foundry systems, robotics, and custom machinery.
What I bring to projects
Senior-level mechanical engineering judgment and design ownership
Production-focused SolidWorks design (assemblies, mechanisms, tooling, layouts)
Strong emphasis on manufacturability, tolerances, and serviceability
Experience working directly with fabricators, integrators, and global vendors
Ability to identify risks early and simplify complex systems
Paul K. earns an estimated $12k/mo. That's 8× the typical freelancer and more than 99.91% of everyone we track.
Multiple issued patents in machinery and automation technologies
I have worked with clients, customers, and suppliers across the United States, Europe, and Asia, and I am comfortable collaborating remotely or on-site as needed. I am often engaged not just to design equipment, but to help clients think through architecture, tradeoffs, and long-term scalability.
Education & Credentials
B.S. Mechanical Engineering & MBA – University of Notre Dame
M.S. Manufacturing Engineering – Western Michigan University
Registered Professional Engineer (P.E.)
Adjunct instructor for senior mechanical engineering design projects - Benedictine College
Client & Colleague Feedback
“Paul is a goal-oriented engineer who brings insight and a tremendous variety of engineering talent and experience to any project. He is an out-of-the-box thinker who stays focused on strategic objectives.”
“Paul solved our problems in a highly creative and inspiring way. I recommend him without any reservation.”
“Paul brought structure, discipline, and clarity to an unorganized engineering group and left a lasting positive impact.”
“Paul is an outstanding design engineer whose work became industry-standard machinery.”
If you’re looking for a senior mechanical engineer who can own technical decisions, reduce risk, and deliver practical, production-ready solutions, I’d be glad to discuss your project.